2003 - Automaattinen lavausjärjestelmä ABB:n roboteilla ja Haloilan kiristekalvo käärintäkoneella juomateollisuudelle

Automatic Palletizing System with ABB Robots and Haloila Pallet Wrapper

This fully automated palletizing system is designed for PET bottle packs with a line capacity of 12,000 bottles per hour, though it can also handle other products. Equipment is in good working condition

The system includes three heavy-duty roller conveyor sections:

1. The first conveyor delivers empty pallets to the working area of the ABB palletizing robot.
2. The second conveyor transfers loaded pallets to the Haloila Octopus stretch wrapper.
3. The third conveyor moves wrapped pallets to the forklift pick-up point.

Two ABB palletizing robots are integrated into the system:

• A smaller 45 kg robot places empty pallets at the palletizing point and inserts cardboard sheets between pack layers.
• The main palletizing robot, with a 60 kg load capacity, performs the palletizing of the packs.

The palletizing configuration can be programmed to suit different pack arrangements. Once a pallet is fully loaded, the Haloila Octopus stretch wrapper securely wraps it in stretch film. Complete palletizing system has a safety fence around it and all machines has CE Certificate.

List of equipment

• Pallet infeed conveyor length 3 meters, with gear motor
• ABB IRB 4400 M98A/45, year 2002, for empty pallet and cardboard manoeuvring
• ABB IRB 6400 M97/60, year 2005, for palletizing bottle packs
• Fully pallet transfer conveyor length 6 meters, with gear motor
• Haloila Octopus Junior, year 2003, control PLC Siemens S7-200

Whats a video of working station: