Оборудование

2017 - Завод по обжарке солода REVTECH 1000 кг / ч с уничтожением летучих органических соединений и запахов

: 8632021

Полная обжарка солода с запатентованными спиральными обжарочными машинами REVTECH. Завод включает в себя все необходимое оборудование для обжига, охлаждения, транспорта, вентиляции и очистки. Перед тем, как выпустить выхлопные газы после обжига в атмосферу, газы очищаются с помощью нескольких фильтров, летучие органические соединения и запахи удаляются с помощью оборудования для уничтожения летучих органических соединений. Завод эксплуатируется 3 года и находится в очень хорошем состоянии. Эта жаровня предназначена для разного размера зерна и разных видов жареных продуктов.

Technical Details

  • Производительность REVTECH Process System- MegTec - Sintek
  • Модель REVTECH Spiral Malt Roastery
  • Дата выпуска 2017
  • Производительность 1000 kg/h
  • Применение Обжарка различных сортов солода для производства пива
  • Total operating hours approx 18 000 hours
  • Malt particle size From 2 to 50 mm
  • Roasting time From 10 to 40 minutes
  • Roasting temperature min-max 200C - less than 400 C
  • Malt outlet temperature Approx 20C-30C
  • Electric power installed approx 800 kW / 380 V / 50 Hz
  • Control PLC Siemens Simatic S7 series
  • Water consumption for quenching approx 60 liters / hours
  • Instrument air consumption approx 150 nl/min at 6 bar
  • Vocsidizer VOC reduction rate 99 %
  • Vocsidizer odor reduction rate 98 &
  • Malt Roaster REVTECH - malt infeed and one spiral roaster
  • Malt Roaster REVTECH - malt infeed and one spiral roaster
  • Malt Roaster REVTECH - Full Process Schematic
  • Malt Roaster REVTECH - Roasting Process Schematic
  • Malt Roaster REVTECH - operation princible
  • Malt Roaster REVTECH - Control panel
  • Malt Roaster REVTECH - Dust Filters
  • Malt Roaster REVTECH - First Spiral and Air Inlet Manifold
  • Malt Roaster REVTECH - Malt feeding and weighing system
  • Malt Roaster REVTECH - Fluidized Bed Cooler
  • Malt Roaster REVTECH - Fluidized Bed Cooler
  • Malt Roaster REVTECH - Control panel and malt infeed silo + auger
  • Malt Roaster REVTECH - Control Cabinet inside with S7 PLC
  • Malt Roaster REVTECH - Gas Burner for Vocsidizer
  • Malt Roaster REVTECH - VOCSIDIZER
  • Malt Roaster REVTECH - VOCSIDIZER
  • Malt Roaster REVTECH - Big Bag Filling Station
  • Malt Roaster REVTECH - two spiral roasters and exhaust gas manifold
  • Malt Roaster REVTECH - Grain infeed silo with auger
  • Malt Roaster REVTECH - Big Bag Packaging Station with weight silo
  • Malt Roaster REVTECH - Bag Filter for Dust Removal
  • Malt Roaster REVTECH - malt infeed and one spiral roaster
  • Malt Roaster REVTECH - malt infeed and one spiral roaster
  • Malt Roaster REVTECH - Full Process Schematic
  • Malt Roaster REVTECH - Roasting Process Schematic
  • Malt Roaster REVTECH - operation princible
  • Malt Roaster REVTECH - Control panel
  • Malt Roaster REVTECH - Dust Filters
  • Malt Roaster REVTECH - First Spiral and Air Inlet Manifold
  • Malt Roaster REVTECH - Malt feeding and weighing system
  • Malt Roaster REVTECH - Fluidized Bed Cooler
  • Malt Roaster REVTECH - Fluidized Bed Cooler
  • Malt Roaster REVTECH - Control panel and malt infeed silo + auger
  • Malt Roaster REVTECH - Control Cabinet inside with S7 PLC
  • Malt Roaster REVTECH - Gas Burner for Vocsidizer
  • Malt Roaster REVTECH - VOCSIDIZER
  • Malt Roaster REVTECH - VOCSIDIZER
  • Malt Roaster REVTECH - Big Bag Filling Station
  • Malt Roaster REVTECH - two spiral roasters and exhaust gas manifold
  • Malt Roaster REVTECH - Grain infeed silo with auger
  • Malt Roaster REVTECH - Big Bag Packaging Station with weight silo
  • Malt Roaster REVTECH - Bag Filter for Dust Removal

Malt Roasting Plant REVTECH 1000 kg/h with VOC & Odour Destruction  

This is a complete state-of-art malt roastery for beer production made by French REVTECH in year 2017 and having roasting capacity of 1000 kg/h. With this patented technology the malt quality is very high due to treatment uniformity, precision, flavour development and grain integrity. This Revtec technology also provides low energy consumption and it is environmentally friendly due to the total absence of chemical products and low to non-existing emissions depending on the products treated.

The roasting plant consist of two spiral type stainless steel tube coils which are both equipped with two electric vibrators which move grain upwards though the coils. Dry, skinned grain ingredients, bulk solids and gases are heat treated with hot air from electrical heat generation systems and vibrational transport techniques in a closed stainless-steel spiral allow rapid and highly efficient heating of grains. The roasting temperature is typically up to 200C. The innovative roaster design allows precise, customized roasting of any grain, flour, herb, or coffee bean, regardless of kernel sizing. Two roasting devices are installed side by side and they are operated in parallel operation. Both roasting devices has electric heater, vibrating unit and control panel. The first coil package has a stainless steel 1000 litre hopper equipped with an auger feeder for feeding grains into the system. Grain is cooled with soft water in the end of roasting process

After roaster the product will dryied and cooled to final discharge temperature of 20C-30C in the static fluidized bed cooler. Cooler body and a perforated sheet are entirely made in 304L stainless steel and it equipped with air sucking fan and electric vibration devices

This malt roasting system has separate Megtec Vocsidizer for VOC destruction before final outlet of roasting gases to atmosphere. It is a single-bed, flameless regenerative thermal oxidizer in a compact, modular design for VOC abatement and controlling hazardous air pollutants (HAPs). The VOCSIDIZER is a system for oxidation of mainly VOC’s and odorous compounds at temperatures between 900-1000 °C. The system use a regenerative heat exchanger to minimise the use of additional fuels to keep the oxidation temperature stabile. The flameless operation of the VOCSIDIZER means that there is no burner or combustion blower, with a neglectable generation of thermal NOx and CO generation. The VOCSIDIZER is also removing most of odour from malt roasting process.

Scope of supply:

  • 1 pc Grain feeding system with 1000 litres hopper and discharge auger.
  • 2 pcs of REVE Malt Roaster Units both with two vibrating units
  • 2 Air injection manifolds
  • 1 Exhaust gas outlet manifold
  • 1 Fluidized bed air cooler
  • 2 Exhaust gas bag filters with pneumatic cleaning system
  • 2 dust cyclones
  • Inlet and outlet air fans  
  • 2 Electrical cabinets with Siemens control PLCs.
  • Big bag filling station
  • 1 Gas preheating unit
  • 1 Megtec Exhaust gas VOCSINIZER
  • Elevators, ducts, service platforms,